ExOzone® is a next generation, clean technology enabling pharmaceutical grade surface and air disinfection at industrial scale. Our computer controlled units can produce 10-250 ppm ozone levels in spaces up to 15,000 ft².

Chemical-free. No residuals. No consumables.

Extremely low electricity usage.

 

Eggs

ExOzone® in the poultry industry

Choosing the right disinfection technology impacts the performance of any commercial poultry operation in multiple ways:

  • Formaldehyde solutions:

    • carcinogenic, mutagen and toxic

    • imminent and obvious risks for personnel (HSE)

    • negative effects on hatchery performance.

    • viruses, bacteria and pests develop resistance

  • Other chemical-based solutions:

    • negatively impact hatchability rates

    • negatively impact 7-day mortality rates

    • especially (dimethyl benzyl ammonium chloride, dodecyl dimethyl ammonium chloride, or glutaraldehyde)

  • Fogging techniques:

    • limited capacity in larger rooms

    • leave pockets of contamination

    • uneven efficacy due to effects of gravity

    • limitation of operation in certain areas or equipment

  • Running cost of fogging techniques can be quite substantial:

    • Storage of chemicals

    • HAZMAT plans and protocols

    • Safety infrastructure

    • Consumables purchase and shipping

EXOZONE® TECHNOLOGY IS THE ONLY SAFE AND RELIABLE dry application, WITH THE HIGHEST OXIDATION POTENTIAL.

A TRUE GAME CHANGER FOR POULTRY OPERATIONS.

 
IMG_0955.jpg

Disinfection of Hatching Eggs

Replacing formaldehyde, ExOzone® appliances deliver the same disinfecting efficacy without posing risk for personnel or threat to hatchery performance.

Key advantages of ExOzone® treatment:

  • Immediate disinfection of eggs in storage, no cross contamination

  • No harm to cuticule

  • Increase hatching rates

  • Decrease 7-day mortality rate

  • No resistance against oxidation

  • Sterilizing all tools and equipment in the room

  • No storage of hazardous materials - 0zone is produced on site

  • No toxic residues - ozone naturally turns back to oxygen

  • The built-in Negative Ion Generator (NIG) technology quickly ionizes the air, breaking down remaining ozone molecules and bounding harmful nanoparticles resulting from the oxidation process

  • Lowest cost of operation (0,35kVA/Hr = $0.02 cents on average)

  • No downtime after treatment increases production output

Table%2BEgg%2BSterilization%2B2.jpg

Disinfection of Table Eggs

 Absence of disinfection at farm or egg depot level puts great risk to table eggs which can spend 2-6-days before ending up in washing and disinfection at the processing facility. Farm level infestation and cross-contamination in storages and trucking can result in possible pathogen outbreaks or egg recalls.

Mobile, “plug-and-play” ExOzone® appliances can disinfect eggs at all stages, already at farm level.

Key advantages of ExOzone® treatment:

  • Immediate disinfection of eggs in storage, no cross contamination

  • Increase shelf-life

  • No harm to cuticule

  • No loss of humidity, acidity or other quality attributes

  • Sterilizing all tools and equipment in the room

  • No resistance against oxidation

  • No storage of hazardous materials - 0zone is produced on site

  • No toxic residues - ozone naturally turns back to oxygen

  • The built-in Negative Ion Generator (NIG) technology quickly ionizes the air, breaking down remaining ozone molecules and bounding harmful nanoparticles resulting from the oxidation process

  • Lowest cost of operation (0,35kVA/Hr = $0.02 cents on average)

  • No downtime after treatment can double production output

Disinfection of Rooms, Equipment and Tools

The fully automated ExOzone® appliances are able to disinfect any room or processing unit. Gaseous ozone cleans the air and HVAC systems, resulting in mold, fungi and pathogen-free environment, eliminating the risk of cross contamination.

Ozone is a USDA Organic food treatment, thus can be used in premises where chemicals are not allowed or proven to be inefficient. 

Key advantages of ExOzone® treatment:

  • Even disinfection from floor to ceiling, nukes and crannies

  • Regular use will result in 1> CFU throughout the facility

  • No storage of hazardous materials - 0zone is produced on site

  • No toxic residues - ozone naturally turns back to oxygen

  • Lowest cost of operation (0,35kVA/Hr = $0.02 cents on average)

  • Higher efficacy and bigger capacity than fogging systems (especially VHP)

  • No down-time after treatment; fit in tight production schedules

Brooder%252BNY.jpg

Disinfection of Brooder, Layer and Broiler Houses

Completely eliminate darkling beetles, meal worms, mites, lice or bedbugs from your operations in as short treatment as 24-48 Hrs. After proper cleaning and drying of houses you can deploy ExOzone® appliances which will kill all pathogens, fungi and pest inside the house at all life stages. Cleaner air, lower ammonia to start with will also result in better bird performance.

Key advantages of ExOzone® treatment:

  • Significantly lower mortality rates

  • Healthier birds, better feed conversion

  • Even disinfection from floor to ceiling, insulations, nukes and crannies

  • Lowest cost of operation (0,35kVA/Hr = $0.02 cents on average)

  • Higher efficacy and bigger capacity than foaming systems

  • No down-time after treatment; fit in tight production schedules

  • Computer controlled units do not require additional manpower

Changing the litter between flocks, together with ozone treatment will result in zero re-infestation, assuring continuous clean production.


References



 

approvals

EPA+Clear.jpg

U.S. Environmental Protection Agency

EPA Company # 93758, EPA Establishment # 93758-HUN-1

EPA Product # 93758-DIV-1, 93758-DIV-2, 93758-DIV-3, 93758-DIV04


FDA.jpeg

U.S. Food and Drug Administration

Ozone has been given GRAS (Generally Recognized as Safe) approval by the FDA for direct contact with food products, including all meat and poultry products 21CFR173.368.

Click here for references


USDA (1).jpeg

U.S. Department of Agriculture

USDA final rule on ozone dated 12/17/2002, FSIS Directive 7120.1 states: safe and suitable in the production of meat and poultry. Ozone can be used in accordance with current industry standards.

Reference 21 CFR 173.368 - Ozone (CAS Reg. No. 10028-15-6) may be safely used in the treatment, storage, and processing of foods, including meat and poultry.



Ozone_Organic_Labeling.png

Certified Organic

Ozone can be used as an ingredient in or on organic foods meeting the National Organic Program requirements per §205.605. It is also approved as a surface sanitizer on contact surfaces for organic foods.

Click here for reference.


FSMA.jpg

Food Safety Modernization Act

ExOzone® technology and appliances are compliant with the FMSA rules, which are regulating the way foods are grown, harvested and processed, and designed to make clear specific actions that must be taken at each of these points to prevent contamination


Health-Canada-2.png

Health Canada

In a response to approve the application of ozone directly on poultry products, Health Canada, Bureau of Chemical Safety had no objection to the application of ozone in the poultry applications.

“Approval to apply gaseous ozone to surfaces of poultry carcasses during air-dry chilling (up to 10 ppm) and on surfaces of poultry meat parts and deboned poultry meat (up to 20 ppm).”